Repair 402 engines with their own hands

To remove from the vehicle power unit has mostly only when the engine bulkhead, or its complete replacement. This work is very time-consuming, but it is doable in a garage. It is true there is a caveat. For dismantling the engine ZMZ 402 to the garage to have a viewing hole and the winch. Other equipment and tools you already have, or can be purchased at any Auto shop. To get started you need to install the car so that the lift was over the engine compartment, and the car after removing the power plant could revert to a meter or two ago. Therefore, it is best to enter the garage in front, so that would be after the removal of motor vehicle without too much trouble could roll out without any problems. Before starting work on dismantling the engine ZMZ 402 to drain the oil from the engine, gearbox and antifreeze from the cooling system. Pour oil is best for the engine is hot because it is hot and has great fluidity. To drain the oil from the engine turns away the oil filler cap, and key quadrangular square turns away the drain plug in the crankcase and the same tube in the gear box, not forgetting to insert receptacle under the drain oil. Antifreeze drained through a tap in the radiator, the engine block heater and stove. After that, remove and unplug everything, which would prevent recovery of the power plant. In the first hood and fan shroud. Radiator should be removed, for this disconnect fittings on pump and tube from the radiator to expansion tank. Consistently disconnect hoses: vacuum booster, oil cooler, crankcase ventilation and stove. The air filter will also interfere. Disconnect the wiring starter generator and a timer. Disconnect the tube feeding gasoline, choke cable, damper actuator. Now disconnect from the engine pipe receiving exhaust gas extraction system. This operation is probably the most not nice. Moreover, it is not easy because all the nuts and very much take a strong liking to the studs and the pre-processed to spray WD. For this operation need a good bench tools. It remains only to remove the transmission, for it turns away third pillar of the power unit and rassoedinyaem box and engine. We connect a winch cable to the eyelet and lightly motor hangs out the engine to be able to unscrew the bolts attaching the brackets to the cushioning cushions. The following work is best done alone, one would be quietly using the winch to lift the engine, while the second adjusts the direction of the unit to avoid damage to the body parts. When put up a power plant above the crossbar engine compartment, you can tow the car out of the winch. If you have a truck for transportation, it is best to use it as the engine ZMZ 402 has sufficient weight and to transport it will take several people. That's all motor vehicles removed, and now you are ready to repair. For the repair of any motor vehicle of a foreign manufacturer is better to use original spare parts. Such as Toyota genuine parts you can buy at the online store toylex.ru. Such parts are generally of high quality and will serve you long.