Replacement of internal hinge RUS on auto Toyota

Using a small screwdriver to bend the ends of the clamps and loosen them. Apply the paint marks on the mounting end of the shaft, the inner cage, separator and an outer cage constant-velocity joint (hereinafter - CV Joints). Using a screwdriver and a hammer, bring down the lid with a constant velocity joints. With the help of special tongs remove the retaining ring from the shaft. Carefully remove the shaft with constant velocity joints, using rod and a hammer. After removing the joint from the shaft you can remove the cover and pouch. Turn the inner ring and cage assembly into the outer cage and remove the bulbs one by one. Now, from outside the holder can extract the inner ring and cage, turning them into 90 ° and align the holes in the separator with the tab outer holder. A similar device, remove the inner clip from the separator. Wash all parts in solvent and remove all traces of grease. Inspect the separator and holder in the absence of cracks, pitting, scratches and other signs of wear or damage. Not to damage the cover wrap shaft splines tape. Move the small clamp on the cover of the drive shaft, then slide the cover and a large collar. Remove the tape. Gather internal clip with separator, then install them into the outer holder. Check the alignment of all installation labels. Expand the inner ring and cage for installation balls. Place the balls into the seats in the cage one by one. After installing all the balls rotate the outer ring and cage so that the balls are firmly into the inner holder. On the new cover internal hinge, apply RTV sealant layer thickness of 1 mm. Align the holes in the lid and the hinge and insert the bolts. Using a plastic hammer napressuyte hinged lid until it stops. Replace the bolts, nuts and washers for fastening the hinge. Place the hinge on the drive shaft with a copper rod and a hammer. Install the retaining ring in a groove at the end of the shaft. Manually tamp hinge grease that came with the holster. The balance of grease put in the bag. Set the cover in place and put on his big finish on the cover CV joints. Small end should be in the groove of the shaft. At this stage do not tighten the clamps. Adjust the length of the shaft by moving the appropriate internal hinge inwards or outwards, making sure to cover not compressed or stretched. Setting the desired length of the drive shaft, bleed pressure in a case, insert a small screwdriver between the cover and the outer holder. Tighten the clamp cover. Replace the drive shaft.