Wednesday, June 22, 2011

Repair of the oil pump on the engine and / m Toyota Camry

Remove the oil pan. Loosen the nuts, bolts and disconnect maslozabornik in collecting and maslootrazhatelnuyu plate (only the engine 3S-FE). Remove the timing belt, roller tensioner pulley and timing belt. Loosen bolts and disconnect the oil pump housing from the engine. Unscrew the two bolts and remove the pump casing from the lid. Remove the drive gear and remove the gasket. Holding the pulley of the pump in a vise, loosen the pulley nut. Remove the pulley and remove the pinion gear. Remove all traces of the old sealant and gaskets from the pump housing and cylinder block. Remove the retaining ring reducing valve oil pressure, the holder, spring and plunger. Clean all parts in solvent, then check the degree of wear and damage. Inspect the surface of the sliding piston relief valve oil pressure and the valve spring. Check the clearance between the driven gear pump and housing (standard gap-0, 10 - 0,16 mm, maximum-0, 20 mm). Check the clearance between the driven and drive gear pump (standard gap-0 ,04-0, 16 mm, the maximum-0, 20 mm). With the mandrel install a new gasket, pre-lubricated seal edge litho. Remove the old gasket. Install a new crankshaft seal, pre-lubricated seal edge litho. Install a new gasket. Lubricate the driven gear pump with engine oil and insert it into the pump housing mark out. Lubricate the shaft drive gear pump and insert the pump cover. Replace the pulley and tighten the nut with the specified torque (28 Nm). Align the holes for the bolts to the pump cover and chassis, install two bolts and tighten to specified torque (9.3 Nm). Lubricate the plunger oil pressure relief valve clean engine oil and install parts of the valve in the pump housing. Install the engine block a new gasket. Place the pump on the block, and insert bolts. Tighten the screws with a given point in three - four passes. Using a new gasket or O-ring seal (depending on what is installed), install maslozabornik assembly and the reflective plate. Tighten the fasteners to the specified torque (5.4 Nm). Replace the remaining parts in the sequence, the reverse of removal. Fill the engine oil, run engine and check oil pressure and leaks.

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